• Gender: Male
• Age: 35
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  560000 /Annum
• Expected Gross Salary: INR  650000 /Annum
• Preferred Country: India
• Notice Period: 60  Days
• Work Experience: 14.6 Year(s)

Education

Diploma in Engineering From Tamilnadu polytechnic College, Department for Technical Education (Atonomous) in 2010 with 77%

12th From O.V.C Higher Secondary School Manamadurai Tamilnadu in 2007 with 64.25%

10th From, O.V.C Higher Secondary School Manamadurai Tamilnadu in 2005 with 86.4%

Skill Sets

I am a Smart worker and Positive thinker in working place.

Last five years worked as shift engineer. Last two years i am a unit in charge. 30 machine and 5 assembly stages in my control. i was the responsible person for Production as per Plan, Rejection, 1S and 2S, Standard adherence, Material yeild. I have three shift in charges and 120 operators for achieve my Targets.

Having a very good exposure in Injection molding machines and processing of Thermo plastic Engineering materials .
Ferromatic Milicron,L & T Demag,Toshiba,super Master,magna, Sigma,huarong, Jsw Are Few Of The Machines In Which I Have Handled trouble shooting and process proving.
Exposed in processing all type of plastic materials like PP, LDPE, HDPE, ABS, HR-ABS, FR-ABS, PC, PC-ABS, GCPP, NYLON 6, 66, NYLON 15%GF,NYLON 30%GF.
Hot Runner, Multi cavity Mould, Side core / cavities Mould, Two & Three plate Mould,
Insert Molding are few types of moulds that I have a hands on knowledge
I have been trained in 7

Work Experience

Production Senior Engineer
Since Jun 2010
Company Profile: Produced automotive parts by injection molding. Supplied to Hyundai, Toyota, Tata, Autoliv, Ashok Leyland, Continental, Denso, Volvo, Etc.
Job Profile:
Responsible for output of Injection molding machine as per plan for an unit assigned.
Raw Material Planning against Production Planning on daily basis
Making reports for monthly review meeting
Responsible for customer’s quality and delivery requirements..
Responsible for implementation of Process standardization and analyzing the root cause of any technical issue encountered during the process and eliminating the same.
Responsible for planning all shift activities of sub ordinates in order to achieve the production target efficiently.
Planning and implementation of Effective Mold change Activities.
Responsible for ensuring consistency in maintaining 5S.
Responsible for achieving OEE (for M/c utilization, efficiency and rejection rate).
Responsible for analyzing and reducing the rejection rate using various rejection detection tools such as SPC measures, Pareto diagram, 5Y, Cause and Effect Diagram, etc. and taking necessary corrective action and preventive action.
Initiate necessary action for conducting trails on tools, equipment and developments.
Responsible for creating awareness in Quality and provide training on safety requirement to the employees.
Preparation and implementation of On-Job-Training to employees as and when required.
Taking trail and releasing process flow chart, PFMEA, capability study, operation standards

Projects carried out
Yield Improvement
Online Regrinding
Worked on the concept of material yield improvement as follows :
Runner Reuse only for high cost materials
Reduces Lump through purging agent
Usage of Reground Materials

Regrinding Systematization
The Materials being reground are followed through a customized process flow and the transactions are captured through SAP system.
Capturing Rejection Components details
Inspecting Rejection components for Regrinding
Reground material accounting
Accounting material consumption transactions from Reground materials

Process Engineer
New Product development
New Material development trials
Optimizing part weight with process establishment
Alternate mould machine combination
Releasing mould setting parameter and operation standards for new moulds

Areas of Interest:
Production in charge.
Planning
Process Engineer
Material Handling

Extra Curricular Activities
Hearing music, Reading books
Playing cricket, badminton.

Project Details
Diploma Project Title: Design and fabrication of gear cutting attachment in lathe

Future Goals

Seeking a challenging career to show case my technical and analytical skills and earn good reputation in he organization by aligning myself with company’s objective.