• Gender: Male
• Age: 51
• Designation: Senior Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Work Experience: 27 Year(s)

Education

PG Diploma in Plastics Processing Technology From CIPET Chennai in 1995 with 1st class

B.Sc. Chemistry From Gobi Arts College, Gobi (Affiliated to Bharathiyar University) in May 1994

Skill Sets

Minitab 16: Statistical data trend analysistosolve complexprocess problems.
MS Office& IBM Lotus Notes: Multi-tasking, organizational &follow-upskills.
Processed LDPE, HDPE, PP, PVC, ABS, HIPS & POM materials.
Prioritization, creative quality principles, technical knowledge &material database management.
Motivated contributor, have flexibility in planning, decision-making, team building skills.

Work Experience

Assistant Manager Q.A 
Since Dec 2008 
Company Profile: Leading manufacturer of plastics packaging products
Job Profile: 
Revising documents effectively, control of changes requested & risk assessment.
Coordinating customer visits & internal quality audits&progressing overall compliance rate.
Auditing &developing alternative suppliers. Logging &reducing supplier complaints.
Control of NCPRs, deviations & CAPA. Notifications & control of blocked stock.
Harmonizing incoming inspection methods, control plans&polymer FTIR scan test results.
Approval of QC plans, batch manufacturing records & releasing finished goods.
Analysing root causes for customer feedbacks & implementing 8D corrective actions.
Computing KPI metrics (CoNQ & PPM) to represent MRM review meeting inputs.
Evaluating specifications of new BOM materials before extending them in SAP.
Earned special bonus for implementing SAP QM in 3 months & improvement projects.
Won Catch 30 honour for 3 years consecutively for reducing complaints by 30%.
Contained cost of poor quality, client returns, rejections & rework within 1.75%.
Out of 12 injection mold projects, validated 4 new tools in a 6 month span.

Production Executive
Mar 2006 to Nov 2008
Company Profile: Manufacturers of Moulded Furniture, Storage & Material Handling Products, Plastic Piping System, Performance Films etc
Job Profile:
Planned EPE extrusion, XLPE compression moulding, trimming, slitting & fabricating.
Installed & stabilized 2 new press molding process with steam boilers in 2 months.
Designed 2 press moulds to meet 85% yield (OEE) from earlier status of 68%.
Aligned machine layout for linear motion of men & material to improve efficiency.
Developed30% valued added soft foams with natural &synthetic rubber blends.
Recycled 40% scrap for construction applications of 20% higher revenues

Production Supervisor
Sep 2005 to Feb 2006
Company Name: Needle Industries India Pvt.
Job Profile:
Supervised injection moulding, thermoforming, rod & pipe extrusion & crochet assembly.
Improved recycle rate to 15% (reground use) by labeling, accounting & controlling them

Shift Production Engineer
Aug 2001 to Aug 2005 
Company Name: Nilkamal Plastics Limited.
Job Profile:
Setup proprietary & industrial automotive contract moulds & performed troubleshooting.
Optimized drying, blending, injection molding & post-molding processes & their limits.
Organized production activities & performed QC final inspections per strict standards.
Reported daily production details in ERP. Participated in quality circle meetings

Production Engineer 
Sep 2000 to June 2001
Company Name: Innvol Medical India Private Limited.
Job Profile:
Administered injection moulding, tube extrusion & radio-frequency sealing jobs. Monitored solvent welding, assembly filling, autoclaving & drying functions. Supervised inspection & packing of blood collection bag systems for export shipments

Production Officer
Aug 1995 to Aug 2000
Company Name:The Supreme Industries Limited.
Job Profile:
Run extrusion of expanded cellular polyethylene, rewinding, laminating & reprocessing.
Managed compression moulding of cross linked PE foam sheets & fabrication.
Disposed multi color batch leftovers as crazy foam for 30% more profit with existing m/c.
Successfully dealt with labor strike situation for 6 Months with contract people.

Training & Certification:
US FDA 21CFR parts 210, 211& 820: cGMP requirements & medical devices.
DfSS/QbD/DMAIC/MSA/calibration/DOE.
VSM/SPC/TQM/DFMEA/PFMEA/Poka-yoke (mistake/error proofing)

Major Achievements:
Built up QMS manual, SOPs &WIs to get third-party ISO 9001 certification in 3 months.
Reduced cost of primary & secondary packaging to 50%by applying lean saving projects.
Madein-house fabricating techniques to save 50% of outsourcing costs&transport time.

Synopsis:
18 years of experience in production & quality management functions in various plastics industries, exposed to medical devices, industrial automotive components, furniture & packaging materials.
Worked in injection, compression & blow moulding, extrusion, radio-frequency sealing, lamination, fabrication, splitting, & automatic assembling processes.
Won Blue chip award, as management appreciated my performance & dedication in keeping QMS to high norms. Trained & certified as Lean Six Sigma Green Belt.
Certified internal auditor for ISO13485 Medical Device QMS Regulatory Requirements.

Future Goals

Growth