Ref. No. : CA - 6240 - (Production - Extrusion – with 35 years in Plastic Industry)

Education

Post Graduate

Skill Sets

To Enhance my Knowledge through Continuous Learning and Perceive a Fulfilling Career in Production Or Quality. A self-motivated CIPET Plastic Processing & Testing Diploma Holder with 15 Years of experience in Gulf & Indian Plastic PVC Pipes Extrusion, Injection molding & Pet Injection Blow Molding Industries. Able to work on own initiative or as Part of a team. Proven Management skills involving Production.

Work Experience

Plant Head
From - September 2021 to Till now
Company profile - Manufacturer of PPR, HDPE Pipes and electrocution, butt fusion, socket fusion Fittings.

Job Profile - Successful completed new HDPE Electrofusion Fittings project and installed six new injection molding machines
Overall Administration & Plant Management
Individually managing entire pipe plant operation (Production, Quality, and Administration)
Production Planning & Control
Processing Control / Plant Operation
Cost Control & Management
Troubleshooting the Extrusion & Injection Molding
Manpower handling
HDPE ,PPR pipe and Fitting formulation,
House Keeping
ISO documentation
New product development (Based on the market feedback)
Quality Assurance

Senior Manager Production
From - March 2016 to August 2021
Company profile - Manufacturer of EVA Encapsulate ,Back sheet used for solar modules
Production of 600mm to 1200 mm width EVA encapsulate film (company having Three Cast Film Extrusion( Make Breyer Extrusion Germany capacity 700MT/Month

Job profile-
Handling 80 Member from Production, PPC, Packing,
Manage the overall operational, budgetary, and financial responsibilities and activities of the department.
Plan and allocate resources to effectively staff and accomplish the work to meet departmental productivity and quality goals.
Plan, evaluate, and improve the efficiency of business processes and procedures to enhance speed, quality, efficiency, and output.
Establish and maintain relevant controls and feedback systems to monitor the operation of the department.
Review performance data that includes financial, sales, and activity reports and spreadsheets, to monitor and measure departmental productivity, and overall effectiveness of Machines
Prepares periodic reports for management, as necessary or requested, to track strategic goal accomplishment.
Communicate regularly with other managers, vice president, and other designated contacts within the organization & Head office.
Perform other duties and responsibilities, as assigned.
Planning of raw material requirement and manpower requirements
Planning of monthly production and production plan.
Preparing weekly, monthly and Yearly Production Reports
Preparing , monthly and Yearly MRM
Preparing work order and machine allocation.
Monthly and yearly reconciliation of shop floor.
Coordinating with maintenance department M/c PM planning and purchasing of production consumables and Machine Spares
Knowledge of EVA Encapsulate Chemicals Formulation
Operating and troubleshooting knowledge of casting film extrusion and
Wastage control
Study of machine problems to prevent break down and down time
Plans to achieve good production targets & improve machine efficiency
Shift scheduling & Manpower handling
Quarterly and yearly KRA Reviews for operator and Supervisors, executives
Familiar in SAP B3 & SAP R3 Hana Version for production entry
Reporting to Vice President

Assistant Manager Production & Quality
From July 2013 to March 2016
Company profile- CPVC pipes and fitting manufacturers company in India with a wide range of pipes here, such as PVC Pipes, CPVC Pipes

Job profile-
Handled 150 manpower
Looked all production , QC activities
Target Of raw material Management, inventory control etc. 
Reduction in down time of production and maintenance. 
Coordination with Service Dept. In Case Of Break down During shift 
Trouble shooting, actions to prevent quality issues
Preparation of monthly production statements
Familiar in SAP 6 Version PP & QM Module and ERP for production entry, Input output ratios
Monthly auditing Production and raw materials
Preparation of purchase request For Raw materials & other Engineering Items
Study of machine problems to prevent break down and down time
Plans to achieve good production targets & improve machine efficiency
Shift scheduling
Full Knowledge of BIS License works, New License Approval, Renewal and Third Party Auditing
Testing and Inspection of different types of Products -UPVC &  CPVC Pipes
Knowledge and Experience in QA Departmental Activities. . 
Handled Third Party Inspections like BIS, Kerala Water Board . 
Establish and set up of QA Department for new factory. 
Calibration records and maintenance of Testing equipments
Reported to AGM Plant

Worked With Trubore Piping System from May 2011 To July 2013 as " Assistant Executive Manager Production

Job profile-
Handled 100 Team members
Taking care of one section with 10 extruders and responsible for shifts, all activities like Manpower management, Production scheduling, Processing problems,.
Production planning of extrusion & mixing machines. Allotment of Extruders
Supervising of production and all quality aspects of products according to American & Indian Standards
Maintaining output of all Extrusion machines as per the standard output.
Knowledge of Formulation &Compounding of PVC.
Control rejection and wastage of material during production process and setting. Process setting as per quality requirement
Trouble Shooting in UPVC Pipe Extrusion process.
Supervision Die assembling and disassembling as per requirement.
Die and Size change taking as per production planning and startup the machine
Keep records and statistics on the machines (Running hours, Repair hours, Idle hours, units produced etc).
Individually select dies for different pipe sizes
Prepares daily production reports
Ensure equipment are maintain in such a manner as to be safe and capable of delivering the required quality
Provide trainings to operators, trainees,
Ensure proper storage & handling of raw, packaging and in-process materials and finished goods in appropriate locations.
Knowledge of All Pipe testing Method & Equipment
Reported to Production Manager

Worked With M/s National Plastic & Building Materials Sharjah UAE from April 26 2010 to March 2011 as "Production In charge"

Job profile-
Handling entire PVC & PE Pipe & Fitting plant as Production Incharge
Handling the following activities: Production planning of extrusion , injection molding & mixing machines.
Allotment of Extruders , Injection Molding .
Supervising of production and all quality aspects of products according to American & European Standards
Maintaining output of all Extrusion machines & Injection Molding as per the standard output.
Manpower handling
Formulation &Compounding of PVC.
Control rejection and wastage of material during production process and setting.
Process setting as per quality requirement
Maintaining production efficiency and minimizing break down time.
Trouble Shooting in UPVC, CPVC,HDPE Pipe Extrusion & Injection Molding process.
Supervision Die assembling and disassembling as per requirement.
Die and Size change taking as per production planning and startup the machine
Trial taking for new size.
Keep records and statistics on the machines (Running hours, Repair hours, Idle hours, units produced etc).
Ensure equipment are maintain in such a manner as to be safe and capable of delivering the required quality at the determined production time
Ensure sufficient spare parts are available.
Ensure proper storage & handling of raw, packaging and in-process materials and finished goods in appropriate locations.
Reporting to General Manager

Worked with M/s. AL KHAYARIN PLASTIC FACTORY Doha Qatar From 2006 July to Jan 14 2010 as a Production In charge ’

Worked with M/s. PEARL POLYMER LTD MUMBAI INDIA FROM Aug 23rd 2003 to 30th May 2006) as an Officer-Production

Job profile-
Ensuring adherence to production schedule and maintaining daily production report, monitoring production activity and maintaining of parameters and to be checked batch process records, logbooks and cleaning registers, to maintain and improve the quality of product.
To ensure production, and finished product activities are carried out as per set procedures and ensure to record in respective documents..
Manpower handling, maintaining good housekeeping, maintaining of reports and related data.
Trouble shooting in Injection molding , ASB PET Single stretch blow molding, Sidel PET Two stage blow molding
To establish good coordination with maintenance, Quality control, Quality Assurance and stores for smooth running of plant operations.
Follow up with QC for analysis

PLASTIC MATERIAL HANDLED SO FAR :
UPVC & CPVC Pipe Grade , ABS, PET , PP,PPCP, HDPE & LDPE Injection , HDPE Pipe Grade like PE63,PE100,PE80.
Major equipments handled So far: -
All NISSEI ASB Japan Single stretch injection blow molding 70DPH, 650EX, 50MB Sidel two stage Blow Molding Machines ,Engel & Ferromatic injection molding.
KOLSITE (India) ,Battenfeld ( Germany) Windser India PVC Twin Screw Extrusion pipe M/c, Battenfeld HDPE Pipe Extrusion Machine KWH HDPE Solid Wall & Weholite Pipe, Breyer Cast film extrusion ( Pipe extruder output Range min-120 Kgs to 1500 Kg/Hour) with Erection and commissioning knowledge
Knowledge of Plastic Pipe Testing M/Cs
Kolsite(India) & Reiomelt(Italy) ,Neoplast (India)UPVC hot Mixer for compounding

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