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Sr Engineer
From Dec’15 – Jun’21
Company profile- manufacture needle roller bearings in India.
Responsible to ensure smooth functioning of the tool room operations
Tool design review with design & production departments to reduce the criticality in process planning , tool
manufacturing cost & lead time
Prepare Monthly & day by day machine wise schedule based on production planning, customer urgency,and NPD
Process planning for press tools & fixture includes design review , manufacturing, assembly, tool trial and documentation
Resource planning includes raw material, man power, quality instruments, machines
Ensure the tooling production as per rated capacity, control and trouble shooting of components and material
Operators performance review and Machine OEE Calculation
Follow up and coordination with tool makers to reduce the tool break down time
Vendor finalization for outsourced new tooling development in india and Abroad
Supplier followup and review to get the tooling on time and avoid production losses
Implementation of lean concepts includes 5S, Kiazens, poke yoke, TPM to improve machine OEE and quality of tool
Resolving the internal issues by using 8D
Costing- raw material cost, pricing of new too-lings
Tooling performance evaluation in respect of tool process , tool life, tool quality and suit the production requirements
Continuous improvements in supplier tool design to make it cost effective & ensured better tool life, better component
quality and productivity
New machines installation and commissioning
Tool room IATF documentation
Tool Room Engineer
From Oct’14 – Dec’15
Company profile- strong manufacturing solutions provider with capabilities of Design
Job profile-
Responsible to ensure smooth functioning of the tool room operations
Interpret the engineering drawing to under stand the manufacturing criticality and process planning
Prepare Monthly & day by day machine wise schedule based on production planning, customer urgency,and NPD
Process planning for press tools & fixture includes design review , manufacturing, assembly, tool trial and documentation
Ensure the tooling production as per rated capacity, control and trouble shooting of components and material
Operators performance review and Machine OEE Calculation
Follow up and coordination with tool makers to reduce the tool break down time
Supplier followup and review to get the tooling on time and avoid production losses
Implementation of lean concepts includes 5S, Kiazens, poke yoke, TPM to improve machine OEE and quality of tool
Resolving the internal issues by using 8D
Tooling performance evaluation in respect of tool process , tool life, tool quality and suit the production requirements
New machines installation and commissioning
April’13 – Oct’14: MRP India Pvt. Ltd., Chennai | Manufacturing system Engineer
Performed product/process analysis for cost reduction, quality improvements, and Improved efficiency by application of
VALUE ENGINEERING
Responsible to improve the line balancing efficiencies by conducting operational (Time& Motion) studies to maximize
work flow
Responsible for improving the line OEE by analyzing layout of equipment’s, work Flow, assembly methods, and work
force utilization by adapting Lean techniques
Responsible for planning of Automation in production & Assembly lines
Design and implementation of special purpose machines in Assemble lines for productivity & quality improvement
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