• Gender: Male
• Age: 39
• Designation: Sr. Engineer
• Highest Education Level: Diploma
• Preferred Country: India
• Work Experience: 16.3 Year(s)

Education

Post Graduate Diploma in Plastic Processing and Testing from CIPET Hyderabad in 2008
B.Sc. in Chemistry from Dr. B.R.A. University, Agra in 2006

Skill Sets

Responsible for Production for the organization including Production, Quality, Process Engineering and development
Expertise in handling plant operations (indent planning, resource utilization, quality management & manpower management)
Responsible for weekly and monthly MIS preparation for management review
Implemented SAP modules : PP in the plant
Effective implementation of the best practices on shop floor.
Responsible for inventory control and management.

Work Experience

Sr. Engineer
From -July'14 to onward
Company profile -leading manufacturers, wholesale suppliers, distributors and exporters of houseware products

Job profile -
Machine wise seven days production planning with Cross functional team
Daily review of Plan Vs Actual, rejection, 4M utilization and consumption of raw material through SAP
Man power allocation as per plan and utilization
Coordination with concern departments like as Tool Room, Maintenance and Quality for Tool, Machine and calibration of instruments
New moulds trial and validate the process parameter for the production.
Working as a trainer, Provide training to all DET, GET, operators, line leader and all associate work on shop floor, on basic injection moulding Process through manual
Leading VAVE activities like raw material recycling, raw material alternate sourcing, cycle time reduction and low cost automation on semi auto machine
Monthly basis inventory gap analysis SAP Vs physical quantity
Involvement in all new products & improvements in existing products to meet quality, cost & delivery targets
Training manpower regarding production & quality consciousness
Maintain all production, rejection & scrap data banks & entry in the SAP software
Well familiar working with ERP & SAP software
Handling Injection Molding Machine for process and Robot setting with process and machine troubleshooting with auxiliary equipment (HRTC, MTC, Dehumidifier, Chiller etc.) , Assembly line setup
Mold & Material trials for all the new projects implementation
Prepare data for technical quotations & customer input requirements
Tracking of customer returns & online problem and taking corrective & preventive actions through applying 5 why why, and fish bone analysis
Rectify part and process quality issues in the manufacturing line, conduct root cause analysis on defects and identify trends
Process improvement by providing appropriate manufacturing aids like jigs, fixtures as required

Process Engineer
From - July'10 to June'14
Company profile - products and services to the Indian and Global automotive

Job profile -
Mold loading and unloading thru QMCS
Process parameters settings & FPA approval
Coordination with other support department for running perpetual running tools
Maintain all documents related to quality & product specification
Maintain all production, rejection data & entry in SAP software
Maintain housekeeping & 5 S management on shop floor

Jr.Engineer
Jan'08 to June'10