• Gender: Male
• Age: 48
• Designation: Supervisor
• Highest Education Level: Diploma
• Current Gross Salary: SAR  7500 /Annum
• Expected Gross Salary: USD  3500 /Annum
• Preferred Country: India, Australia, Europe, Germany, Hong Kong, Japan, Kuwait, Malaysia, Oman, Qatar, Singapore, South Africa
• Work Experience: 27.2 Year(s)

Education

Diploma In Mechanical Engineering From K.N.S.K Polytechnic, Chenbagaramanputhoor, Affiliated to Department Technical Education, T.N With 74% in April 1997.

Skill Sets

Responsible for overall profitability of operations and accountable for strategic utilization of Bottle Pack Machines and deployment of available resources to achieve organizational objectives.
Adept at developing & establishing cost effective vendor source for timely procurement of material, Sub-contracting, Manpower development & management.
Demonstrated abilities in working on breakdown Analysis, OEE & achieving annual costs savings.

Work Experience

Shift Engineer
Since May 2008
Company Profile: Production and distribution of pharmaceuticals and medical preparations in Saudi Arabia

Rommelag Engineer
Nov. 2006 - April 2008.
Company Profile: Company is engaged in manufacturing of sterile I.V. Fluids and Ophthalmic solution, suspension, Ear drops in plastic containers (FFS technology) & Glass vials.

Associate Engineer
June 2005 – Oct 2006
Baxter India Pvt Ltd, Waluj

Senior Technician
Jan 1998 - May 2005
Ahlcon Parenterals India Pvt Ltd
Company Profile: Manufacturer of life saving Intravenous Fluids and medical disposals

Job Profile:
Operation and Maintenance of BP362, BP324 (Latest Machines from Rommelag Germany Fully Servo Driven) BP321, BP360, BP305, BP3012 and BP321M Rommelag
To prepare calibration schedule of temperature and pressure monitoring devices for heat sterilizer, super heated water sprayer autoclave, Purified Steam Generator, Multicolumn Distillation and Rommelag machines.
To provide sterile area monitoring program for all shifts (include air, floors, walls, equipment surfaces and including critical surfaces.
To prepare and arrange all critical spare parts list for relating Rommelag autoclave labeling machine, Polypouch machine
To arrange disinfection procedure (Preparation, work, sequence, contact time)
To prepare Preventive Maintenance Plan.
Maximum capacity of utilization of machines.
To prepare all Documents and reports of Engineering Department.
To attend shift and responsible and efficient running of the plant and attend
with every problems of the Machine.
Cost reduction by continual process improvement & by achieving zero break down stages of m/cs
Maintaining ISO & WHO-GMP documents & complete Knowledge of ISO & WHO-GMP certification process.
Following cGMP. Monitor and Maintenance of sterile area.
Maintaining HEPA and Product filter changing record

Documentation:
Preparation of Standard Operating procedures related with the maintenance department.
Preparation of Preventive maintenance records of B/P 321, B/P 360 machine.

The Key Areas of Expertise:
Maintenance, Planning Management:
Responsible for production achievement by 100% Machine Availably and Capacity utilization without compromising quality at optimum costs.
Assess manufacturing efficiency and eliminate waste to reduce cost.
Material procurement & purchase planning of spare parts, consumables, machining, fabricated jobs & ensuring continuous supply at optimum costs.
Working in coordination with vendors, QC & Production Dept. for detailing them on quality requirements.
Provide technical guidance to the vendor team, guiding them on resolving performance of plant.

Inventory Control:
Replenish the stock items by raising purchase indents and delivery advises & scrutinizing purchase indents for timely delivery of materials, Imported also
Monthly wise Conduct Inventory analysis and Material usage variance to maintain the budgeted norms

Quality Control:
Establish quality standards, implementing stringent quality control systems to enhance quality of products. Monitoring adherence to quality systems & maintaining requisite documents
Implement 5S, Kaizen concepts for lean manufacturing.

Team Management:
Identify & implement strategies for building team effectiveness by promoting a spirit of cooperation between team members.
Plan targets, monitoring numbers and achievement of overall targets on a shift, daily, weekly & monthly basis.

Achievements:
Successful installation and commissioning of BP-321 & BP-360 Rommelag BottlePack Machines, Steam Boiler, Air Compressor, Chilling Plant, Cooling Tower, Super Heated Water Spray Autoclave, Steam Sterilizer, Labeling and Packing Machines at Aishwarya Healthcare which manufactures IV infusion based on FFS technology.

Future Goals

Work with a good company