• Gender: Male
• Age: 44
• Designation: Supervisor
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 18.6 Year(s)

Education

Post Graduate Diploma From Plastics Processing & Testing CIPET), Chennai, in 2007

B.Sc – Physics From Government arts and Science College, Tami Nadu (Affiliated by Madras University) in 2004

H.S.C From Thiruvalluvar Higher Secondary School, Tamil Nadu in 1999

S.S.L.C. From Thiruvalluvarf Higher Secondary School, Tamil Nadu in 1997

Skill Sets

Challenging Assignment | Plastic Processing Industry | Injection Moulding

Experience in plastic component manufacturing industry
Possess expertise and knowledge in injection moulding process.
Adept in production planning as per Kanban System, troubleshooting in injection moulding processes, improving shop floor processes through Kaizen and team management.
Leadership capabilities to manage task force with ability to train & mentor team for gaining optimal performance.
Expertise in enhance the process operations for optimising resources & capacity utilisation thus escalating productivity & operational efficiencies.
Target & achievement oriented with an ability to take up challenges & perform in changing work environments.
Personal Qualities include: Attitude to learn new things, sincere, cooperative, optimistic and hard working.

Production Planning, Process Mapping, Process Improvement & Standardisation, Quality Management, Compliance Management, Team Management

Well ver

Work Experience

Production In Charge – Moulding and Process Engineers
Since Mar 2015
Company Profile: Leading Manufacturer of Bathroom fittings, taps, showers.
Job Profile:
Planning production according to Kanban system.
Carrying out the work in order to achieve the production target.
Troubleshooting & work with Expats injection moulding processes.
Managing SMED Team –Mould change over 47 machine
Arranging raw material for production.
Optimizing process parameters and preparing documents.
Taking trials of new mould.
Managing a team of 60 operators and line Leaders.
Encouraging & guiding operators to give Kaizens to improve the shop floor and processes.
Imparting trainings to operators regarding machines, systems, safety and customer requirements related with production.
Maintaining the yield rate at the target value.
Documentation and Error proffing.
Analyzing customer problems and taking necessary actions to improve the process.
Providing training to workers regarding machines, systems, safety and standards related with production, quality and maintenance.
Implementing Kaizen, Pokeyoke Rejection analysis, TED etc
Preparing for corrective and preventive action.
New Robot Setting & programming
Allocating work for related activities and managing manpower.
Preparation of Rejection analysis setting by fish bone chart, check sheets .
Preparing documents such as calculation of down time, control charts to verify the consistency of processes, cause and effect analysis, etc.
To practice 5S, Good house keeping and Safety

Supervisor – Moulding and Process Engineers
Aug 2007 to Mar 2015
Company Profile : Leading Manufacturer Of Electronics Nokia And Samsung, Takata, Itw Auto Plastic Components.
Job Profile : 
Planning production according to Kanban system.
Carrying out the work in order to achieve the production target.
Troubleshooting &work with Expats  injection moulding processes.
Managing SMED Team –Mould change over  85 machine
Arranging raw material for production.
Optimizing process parameters and preparing documents.
Taking trials of new mould.
Managing a team of 120 operators.
Encouraging & guiding operators to give Kaizens to improve the shop floor and processes.
Imparting trainings to operators regarding machines, systems, safety and customer requirements related with production.
Maintaining the yield rate at the target value.
Documentation and Error proffing.
Analyzing customer problems and taking necessary actions to improve the process.
Providing training to workers regarding machines, systems, safety and standards related with production, quality and maintenance.
Implementing Kaizen, Pokeyoke & Six Sigma, Rejection analysis, TED etc
Preparing for corrective and preventive action.
New Robot Setting & programming 
Allocating work for related activities and managing manpower.
Worked in Paint Shop –Production Supervisior
Prepartion of Rejection analysis setting by fishbone chart, check sheets and PDCA 
Preparing documents such as calculation of down time, control charts to verify the consistency of processes, cause and effect analysis, etc.
To practice 5S, Good house keeping and Safety

Assistant Engineer – Production
Aug 2006 to Jun 2007
Company Name : Injecto Plast Ltd.
Company Profile : Manufacturer & Hyundai and Visteon supplier of plastic moulded Auto components 
Job profile : 
Machine Operator
Machine Preventive Maintenance
Work with Mould Change over 
Troubleshooting injection moulding processes.
Handling of Injection moulding machines with capacities range from 40 Ton to 650Ton.
Providing training to workers regarding Machines, Systems, Safety and Standards related with Production and Quality.
MIS Data collection

Trainings & Workshops Attended
Participating in workshops like TPM to improve the process/machine condition on monthly basis conducted in LOM ltd, in 2012
Robot Program conducted in LOM  Ltd. in 2009

Technical Skills
Processing Skilled : Advanced and Hydraulic, Electrical Injection moulding machines

Machines Handled : Sumitomo,Engel, Fanuc, KraussMaffi, ferromatic,Super Master, L&T, Haitian, Multiplast, 2 color Engel mc,JSW,Negribossi(Moulding Machines) (45 to 650 Tonnage) robot yushin, Engel, ABB, Whitman,star

Materials Handled : Different grades of PC, PMMA, NYLON, PC + ABS Blend, ABS, TPU, PP, HDPE, LDPE, POM 30% Glass filled, PVC, SAN.

Key Achievements & Contributions
Reduction of PPM in Degating Process of Camera lens using Laser cutting machine.
Part of new project called "Gaia" the rejection rate during degating process was very high (27000 ppm. 
After a few trials optimized the laser intensity and degating length, which resulted reduction in rejection (4000 ppm).

Optimizing process of transferred moulds.
Manage a separate moulding section which contained transferred machines and moulds.
In a period of 4 months was able to optimize the process of 20 moulds and various conversions in these moulds.
Machine Maintenance
Machine Installations.
Machine Preventive Maintenance

Future Goals

Growth