• Gender: Male
• Age: 46
• Designation: Supervisor
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  600000 /Annum
• Preferred Country: India, UAE
• Preferred Location: JHARKHAND
• Work Experience: 20.2 Year(s)

Education

Post Graduate Diploma in Plastic Processing & Technology from CIPET, Chennai with 2nd class in 2001 to 2002.
Bachelor in science Specialization in Chemistry from Vinoba Bhave University (Jharkhand) with 1st Class in 1997 to 2000

Skill Sets

Other Skills:
Training taken on 7 QC Tools and DMAIC (Define, Measure, Analysis, Improve, Control).
Training taken on Six sigma ,ISO,TS 16949 : 2002
Active Participation in 5S and Kaizen.
Knowledge of quality system like ISO19001 / 2000 ,TS ,TQM , SPC, FMEA, DOE.

Technical Key Skills
Injection Molding machines, process settings & mold setup (15T to 800T)
Blow Molding machines,Process settings & mold setup(1Ltr to 25Ltr)
Stretch Blow molding machines,Process settings & mold setup(1Ltr to 2Ltr)
Hot runner molds with multi core operations.
Processing of plastic materials like PP, glass filled PP, Talc filled PP, PE, GPPS, HIPS, ABS, PC, NYLON, POM, PBT, PVC, PF, UF.
Operation knowledge of Robotics.
Mould maintenance & machine maintenance

Work Experience

Supervisor - Production
Since Feb 2013
Company Profile: Manufacturer of Switches Cover, Switches Plate, Switches Housing, (Complete Assembly) and PE Pipe (Extrusion).

Production Supervisor
Sep 2011 to May 2012
Company Profile: The Company Products are 1Ltr Bottle, Jar, Can, 5Ltr can, 20 to 25Ltr can (Blow Molded Product), Helmet, All types of Cap Breakable & Unbreakable (Injection Molded Product).strech Blow Molded Bottle 1ltr To 2ltr.
Job Profile:
Over all responsibility of Production control.
Process standardization, Trouble shooting, production planning.
Verification of activities are carried out as per plan.
Received & initiative action on customer complains.
5S maintaining in shop –floor.
man power handling.

Module I/C
From May 2010 to Aug 2011
Moser Baer India Ltd (Gr. Noida)
Company Profile: Moser Baer India Ltd is The World Second Largest Organization In Optical Media.The Company Products are CD, DVD, CD-R, CD-RW, DVD-R, DVD-RW, Blue ray.
Job Profile:
Trouble shooting of Mechanical, Electrical, visual and line process.
Process optimizations through process window by molding Process, Designing, Dye profiles, bonding profiles and sputtering profile etc.
Project work like cycle time reduction, Dye and methyl lactate consumption reduction, Polycarbonate saving and spare parts reduction which leads to overall cost reduction.
As a member of CFT for yield improvement team, improve the net Yield, Productivity Through DMAIC approach.
Preparation of inspection standard of all parts.
Control of documents & record.
Received & initiative action on customer complains.
Data analysis from the data collected from various function.

Shift–in-charge
Sep 2006 to Apr 2010
Pacoline Industries
Company Profile: Manufacturing of Injection Molded Components for Customers Like Telco, Whirlpool India Ltd. Components Manufactured Includes Door - Chiller, Cover Crisper, Pan Chiller, Drip Tray, water Tray, Chasis - Frame, Magazine Pocket, Speaker Grill, Nacelle Rear, front, Safari - Bezel, Consol Body Front, Bucket.
Job Profile:
Over all responsibility of Production control & mould maintenance.
Preparation of inspection standard of all parts.
Control of documents & record.
Verification of activities are carried out as per plan.
Rectification of tool problems during production.
Received & initiative action on customer complains.
Data analysis from the data collected from various function.
Implementation of statistical techniques as appropriate to the operation of the company.
Sketch & implementation of Action Plan to minimized the gap between actual vs. target.
Process standardization, Cost reduction, Cycle time reduction

Trainee Engineering
From Aug 2002 to Aug 2006
Philips India Ltd.
Company Profile: Manufacturers of Engineering Components with customer base of TVS, L.K.INDIA, FORD, TATA TOYA, MATUSITA, BEHER INDIA, L.G.
Components manufacturers are Automobile Parts, and Thermoset
Moulding Parts
Job Profile:
Responsibility for production operations & ensures the quality, quantity &
Delivery requirements.
Process standardization, Trouble shooting, production planning.
Optimum utilization of resources & man power handling. .
Handling of PLC controlled injection molding machines from 60T-750T
Participation in Cost Reduction, Zero rejection Project
Implementation of kaizen in work place, 5S maintaining in shop –floor
Maintaining safety in work place.
Achievement:
As a member of rejection control project we successfully reduce rejection from 2.5% to 1.8%.
As a member of mould change time reduction team we reduce mould change time by 15 minutes.
Implementation of KAIZEN on various work place.
Reduce lumps generation from 8% to 3%.

Exposure Towards Machine;
Injection Moulding Machine Tonnage
DGP Windsor SP 400,800
Battenfeld 00,350
CINCINNATI MILACRON 275
L&T DEMAG 85,150,200,450
DGP WINDSOR FR 80
DGP WINDSOR SP 30,80,130,300,400,600
ARBURG 15,30,35,50
ARBURG VERTICAL 75,80
GODREJ 280
SUMI TOMO 30,45
NETSTALL 50,60
Johnway 00,350

Blow Moulding Machine Capacity
PARKER 1Ltr to 5Ltr
ACCUMULATOR TYPE(PARKER) 20Ltr to 25Ltr
CHENWAY 1Ltr to 5Ltr

Future Goals

I look forward to an exciting and challenging career with an organization that has congenial working environment and provides excellent opportunities for mutual growth and continuance update my technical skills.